Do you lose hours every time you change lipstick color?
Do you stop production just to clean one melting tank?
Are you looking for a faster way to switch shades without risking contamination?
In today’s cosmetic market, brands launch new colors quickly. Small batches are common. Fast color change is no longer a bonus — it is a requirement. Traditional equipment often slows down production.
Modern lipstick melting tanks solve this problem.
The Problem with Single-Tank Systems
Many factories still use one melting tank for all colors. When switching from one shade to another, the process usually includes:
▸ Emptying leftover material
▸ Full cleaning
▸ Drying
▸ Reheating
▸ Validation
This can take several hours. If color changes happen often, valuable production time is lost.
The main challenges are:
▸ Long downtime
▸ Heavy cleaning work
▸ Risk of color mixing
▸ Inconsistent batch timing
Single-tank systems were not designed for high-mix production.
What Makes Multi-Tank Lipstick Melting Tanks Different?
Modern lipstick melting tanks use a modular multi-pot design. Each melting tank works independently within one system.
Typical features include:
▪ Independent temperature control
▪ Independent mixing speed control
▪ Heating and melting functions
▪ Uniform stirring
▪ Easy discharge for filling
With multiple tanks, different lipstick colors can be prepared at the same time.
Independent Temperature Control Saves Time
Different lipstick formulas need different heating temperatures. Wax levels, oils, and pigments all affect melting behavior.
Advanced lipstick melting tanks allow each pot to set its own temperature.
For example:
▪ Tank 1 melts at 85°C
▪ Tank 2 melts at 75°C
▪ Tank 3 keeps material warm and ready
There is no need to adjust the entire system. No waiting for one temperature change to affect all batches.
This improves efficiency and protects formula stability.
Independent Speed Control Improves Quality
Mixing speed affects texture and pigment blending. Too fast can cause bubbles. Too slow can cause uneven color.
Modern lipstick melting tanks allow each tank to control stirring speed separately. This ensures:
▪ Smooth texture
▪ Even pigment distribution
▪ Stable product quality
When switching colors, settings do not need to be reset for the whole machine.
How Multi-Tank Design Shortens Color Change Time
The biggest advantage of multi-tank lipstick melting tanks is reduced changeover time.
Here is how it works:
While Tank A is producing Red, Tank B can prepare Pink.
When Red finishes, production switches directly to Pink.
No long waiting.
No full system cleaning.
No reheating delays.
Instead of losing 3–5 hours for each color change, switching can take minutes.
Over weeks and months, this saves a large amount of production time.
Reduced Cleaning and Lower Contamination Risk
With multi-tank lipstick melting tanks, tanks can be assigned to similar color groups.
For example:
▸ One tank for red shades
▸ One tank for nude tones
▸ One tank for dark colors
This reduces deep cleaning frequency.
Less cleaning means:
▸ Lower water and solvent use
▸ Lower labor time
▸ Lower contamination risk
▸ Longer equipment lifespan
The system stays more stable and predictable.
Modular Structure Supports Flexibility
Production needs change. Order volumes increase. Shade numbers grow.
Modular lipstick melting tanks allow flexible expansion. Additional tanks can be added when needed. The system can also connect with filling and cooling machines for smooth integration.
This structure supports:
▪ Small batch production
▪ High-mix color lines
▪ Automated workflows
The equipment adapts to production needs instead of limiting them.
Better Batch Control and Parallel Processing
Another advantage of advanced lipstick melting tanks is parallel operation.
One tank can be:
▸ Melting
▸ Holding temperature
▸ Mixing
While another tank is:
▸ Discharging
▸ Being prepared
▸ Under validation
This reduces idle time and keeps the line running continuously.
Parallel processing improves overall output without increasing factory space.
Real Production Benefits
Upgrading to multi-tank lipstick melting tanks can provide:
- Faster color switching
- Shorter downtime
- Higher production efficiency
- More stable batch quality
- Lower cleaning workload
In competitive cosmetic manufacturing, speed and flexibility matter. Efficient lipstick melting tanks help keep production smooth while maintaining quality.
Conclusion
Frequent color changes should not slow down lipstick production.
With customizable multi-tank lipstick melting tanks, each tank operates independently with its own temperature and mixing control. Colors can be prepared in parallel, reducing cleaning time and shortening changeovers.
The result is simple:
Less waiting.
Less downtime.
More output.
When production demands flexibility, modern lipstick melting tanks make color switching faster and easier.
Welcome to watch our video to learn more about GIENICOS 6 in 1 lipstick melting tanks and see how they can improve your production efficiency.
Post time: Feb-12-2026