When people think about lip balm production, they often picture the filling process: the melted mixture of waxes, oils, and butters being poured into tiny tubes. But in reality, one of the most critical steps in creating high-quality lip balm happens after filling — the cooling process.
Without proper cooling, lip balms may warp, crack, form condensation droplets, or lose their smooth surface finish. This not only affects product quality but also damages your brand image and increases production costs due to rework or product waste.
That’s where a Lipbalm Cooling Tunnel comes in. Designed to automate and optimize the cooling stage, it ensures each lip balm leaves the production line in perfect shape — uniform, solid, and ready for packaging. In this article, we’ll explore why a cooling tunnel is essential, and how the Lipbalm Cooling Tunnel with 5P Chilling Compressor and Conveyor Belt (Model JCT-S) can transform your production process.
What is a Lipbalm Cooling Tunnel?
A lipbalm cooling tunnel is a specialized piece of equipment used in cosmetic production lines. After lip balm is filled into tubes or molds, it must be cooled and solidified in a controlled environment. Instead of relying on natural cooling or cold storage rooms, a cooling tunnel integrates chilling technology with a conveyor system.
The result? Continuous, automated, and efficient cooling that saves time, reduces errors, and ensures a consistent end product.
The JCT-S Lipbalm Cooling Tunnel is one of the most reliable models available today. It combines an S-shaped conveyor design with a 5P chilling compressor, offering fast, stable, and uniform cooling for lip balm, chapsticks, deodorant sticks, and other wax-based products.
Key Features of the JCT-S Lipbalm Cooling Tunnel
1. S-Shaped Multi-Lane Conveyor
Unlike straight conveyors, the S-shaped design increases the cooling time without requiring extra floor space. This ensures lip balms spend enough time inside the tunnel to harden both externally and internally. Multiple lanes allow higher output capacity, perfect for medium to large-scale cosmetic manufacturers.
2. Adjustable Conveyor Speed
Different lip balm formulations and volumes require different cooling times. With an adjustable conveyor, operators can fine-tune the speed to match product requirements. Faster speeds suit smaller products or batches with lower cooling needs, while slower speeds give more cooling time for larger or wax-heavy products.
3. 5P Chilling Compressor
At the heart of the cooling system is a 5P compressor that provides powerful refrigeration capacity. This ensures rapid heat extraction from freshly filled products, preventing defects such as cracks, uneven surfaces, or delayed solidification. The compressor comes from a reputable French brand, ensuring durability and reliable performance.
4. Premium Electrical Components
The tunnel uses electrical components from Schneider or equivalent brands, ensuring operational stability, safety, and long service life. High-quality components also mean fewer breakdowns and easier maintenance.
5. Compact and Robust Build
Dimensions: 3500 x 760 x 1400 mm
Weight: Approx. 470 kg
Voltage: AC 380V (220V optional), 3-phase, 50/60 Hz
Despite its compact footprint, the cooling tunnel is built for heavy-duty, continuous operation.
Benefits of Using a Lip Balm Cooling Tunnel
1. Improved Product Quality
The tunnel ensures that every lip balm maintains its shape and structure during cooling. It prevents common issues such as:
Deformation or shrinkage
Surface condensation (water droplets)
Cracks or uneven texture
As a result, lip balms look professional, feel smooth, and remain structurally stable during use.
2. Higher Production Efficiency
By integrating cooling with a conveyor system, the tunnel eliminates downtime and reduces manual handling. Manufacturers can run continuous operations, increasing throughput without sacrificing quality.
3. Reduced Waste and Rework
Defective lip balms due to poor cooling are costly. A controlled cooling environment significantly reduces waste, saving both materials and labor costs.
4. Better Brand Reputation
Consumers expect lip balms to be smooth, solid, and visually appealing. By ensuring consistency across every batch, manufacturers strengthen their brand reliability and consumer trust.
5. Flexible and Scalable
With adjustable speed and multi-lane design, the tunnel adapts to different production scales and product requirements. Whether you’re producing standard lip balms, medicated sticks, or even deodorant sticks, the cooling tunnel is versatile enough to handle them all.
Installation and Operation Considerations
Before integrating the Lipbalm Cooling Tunnel into your production line, consider the following:
Power Requirements: Ensure your facility can support AC 380V (or 220V, depending on configuration) with a stable 3-phase connection.
Space Planning: Although compact, the tunnel requires enough surrounding space for installation, ventilation, and maintenance.
Environment: Ambient temperature and humidity can influence cooling efficiency. Good ventilation and controlled conditions are recommended.
Maintenance: Regular cleaning of the airflow channels, conveyor, and compressor inspection ensures long-term reliability.
The cooling stage is often underestimated in lip balm production, yet it plays a decisive role in determining the final product’s appearance, durability, and consumer appeal.
The Lipbalm Cooling Tunnel with 5P Chilling Compressor and Conveyor Belt (JCT-S) offers manufacturers a reliable, efficient, and scalable solution to overcome cooling challenges. With features like an S-shaped conveyor, adjustable speed, and premium components, it ensures every lip balm leaves the production line looking perfect and ready for market.
If you are looking to upgrade your lip balm production line, investing in a cooling tunnel is the smartest step toward higher efficiency, reduced waste, and a stronger brand reputation.
Post time: Sep-25-2025