When cosmetic manufacturers invest in a mascara filling production line, the goal is clear: high output, stable quality, and controlled costs. At Gienicos, we design equipment specifically to help factories achieve these goals through efficient, reliable, and scalable production solutions.
This article introduces how Gienicos’ High Speed Mascara Filling Capping Machine helps manufacturers save money by improving efficiency, reducing waste, and supporting long-term production needs.
Designed by Gienicos for Professional Mascara Production
Mascara is one of the most difficult cosmetic products to handle in filling production. Thick formulas, small containers, and strict hygiene standards require machines with high accuracy and stable operation.
Gienicos’ High Speed Mascara Filling Capping Machine is self-designed by the Gienicos engineering team and developed specifically for professional mascara filling lines. It is widely used in OEM and ODM factories where speed, consistency, and flexibility are critical.
High-Speed Output That Lowers Unit Cost
One of the most effective ways to reduce production cost is to increase output without increasing labor.
The Gienicos High Speed Mascara Filling Capping Machine is equipped with 12 filling nozzles, allowing it to fill 12 mascara containers at one time. With an output of 60–84 pieces per minute, the machine supports high-volume production while keeping labor requirements stable.
This high-speed performance helps manufacturers:
▪ Increase daily production capacity
▪ Reduce labor cost per unit
▪ Shorten delivery timelines
As output increases, the cost per finished product decreases.
Accurate Filling to Reduce Material Waste
Material waste is a major hidden cost in mascara production. Overfilling leads to bulk material loss, while underfilling causes quality rejection.
The High Speed Mascara Filling Capping Machine from Gienicos uses a motor-driven piston filling system with a precision valve, achieving filling accuracy of up to 0.1g. This level of control is especially important for thick mascara formulas.
Additional design features include:
▪ Static filling or drop filling modes
▪ Filling nozzles with backflow function to reduce bottle mouth contamination
▪ Container detection system with “no container, no filling” logic
These features help manufacturers maintain stable quality while minimizing material waste.
Easy Cleaning and Fast Changeover for OEM Factories
Frequent cleaning and color or formula changes are common in mascara production, especially for OEM and ODM operations.
The Gienicos High Speed Mascara Filling Capping Machine is designed with:
▪ A 40L mobile tank with pressure piston
▪ Auto lift up/down tank structure
▪ Sanitary SUS304 stainless steel contact materials
This design allows faster cleaning and easier bulk loading, helping factories reduce downtime and increase effective production hours.
Servo Capping for Stable Quality and Lower Maintenance
Capping quality directly affects product appearance and customer satisfaction. At the same time, poor capping systems increase maintenance costs.
Gienicos adopts a servo-driven capping system in its High Speed Mascara Filling Capping Machine. All parameters, including torque and speed, can be set directly on the touch screen.
Key benefits include:
▪ Adjustable torque without scratching cap surfaces
▪ Stable capping performance for different bottle heights
▪ Reduced mechanical wear and longer machine life
This design lowers maintenance costs while ensuring consistent product quality.
Modular Design to Protect Long-Term Investment
Production needs often grow over time. Replacing a complete machine is costly and inefficient.
The High Speed Mascara Filling Capping Machine from Gienicos features a modular design that allows future upgrades, such as:
▪ Automatic inner wiper feeding systems
▪ Robotic bottle loading
▪ Integration with automated production lines
This flexibility helps manufacturers expand capacity without reinvesting in new core equipment.
Built for Reliable, Long-Term Operation
General-purpose filling machines may appear cost-effective at first, but they often struggle with mascara formulas and high-speed requirements.
Gienicos’ High Speed Mascara Filling Capping Machine is purpose-built for mascara production. Its specialized design delivers:
▪ High-speed and stable output
▪ Accurate filling and clean finishing
▪ Simple operation and reliable performance
This results in a lower total cost of ownership and a faster return on investment.
Final Thoughts
The cost-saving insights above are based on real production data and technical performance from Gienicos’ High Speed Mascara Filling Capping Machine. Designed for professional mascara manufacturing, the machine reflects years of practical experience working with global cosmetic factories. These data-driven features help manufacturers achieve stable output, reliable quality, and long-term operational efficiency.
Post time: Jan-23-2026